Axle Welding Question

Started by TBigLug, February 18, 2009, 06:48:32 PM

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TBigLug

I've never done any welding on my axles before. Soon I'll have to weld on new shock mounts and brake line tabs so here's my question. Do I need a special rod to weld on them or are they just regular mild steel? I'll be using an old arc welder (no MIG, TIG or HeliArc). What rod works best? The old standby 6011 or the easy flowing 7014 or something else?
Big John's the name, big horses are my game!

"Casper" 2004 Chevy Cavalier, 2.2, 5 sp. (g/f dd)
"The Hoopty" 1995 Mercury Grand marquis, 4.6L (my DD)
"My Chevy" 1992 Chevy Z71, 5.7L, 700R4 (Horse Hauler, Farm Truck, Cruiser)

"I'll keep my God, freedoms, constitution and my guns. Obama, you keep your change!" -Protesters Sign

"A free people ought not only to be armed and disciplined, but they should have sufficient arms and ammunition to maintain a status of independence from any who might attempt to abuse them, which would include their own government."  -- George Washington

Crazymays77

#1
i did some with just 6013 but i dont know how they did it wasnt my car and i never heard anything from him about them. i welded mine with mig and the wire was just normal welding wire. so i think you will be fine. also i would weld the smaller spider gears there easier to change if they break and you dont break everything in there. oh i used 7018 when i worked at a place in davison and i was welding 12" tubes together up to 100' long and we picked one up and i watched it bend like crazy but no welds broke and i had at least 3-4 seams on it. just a thought



TBigLug

For right now I'll just be welding on the case. Not the gears themselves. But, if it ever becomes an off-road only or pulling only truck and I can't aford a locker, gears will be welded.
Big John's the name, big horses are my game!

"Casper" 2004 Chevy Cavalier, 2.2, 5 sp. (g/f dd)
"The Hoopty" 1995 Mercury Grand marquis, 4.6L (my DD)
"My Chevy" 1992 Chevy Z71, 5.7L, 700R4 (Horse Hauler, Farm Truck, Cruiser)

"I'll keep my God, freedoms, constitution and my guns. Obama, you keep your change!" -Protesters Sign

"A free people ought not only to be armed and disciplined, but they should have sufficient arms and ammunition to maintain a status of independence from any who might attempt to abuse them, which would include their own government."  -- George Washington

Crazymays77

oh got yeah then 6011 6013 will be fine



Mudbuster

The axle tubes are just mild steel so whatever rod you normally use should be fine.

Orangecrush


BIG DOG


CLYDE & family WE GOT MUD 4X4  37s TO 52" V TREADS LOVE PRIVATE BOGGS

Chevy Racer

7018 will work.  I used 9018 rod to weld my gears.  Preheat, weld, post heat, and slow cool.  Held 44's no problems except the pinion bearing is getting bad from an out of balance driveshaft.

Wizzard

6011
6013
7018
these are all good
startin over...again

[img width=133 height=100]http://[IMG]

TBigLug

Big John's the name, big horses are my game!

"Casper" 2004 Chevy Cavalier, 2.2, 5 sp. (g/f dd)
"The Hoopty" 1995 Mercury Grand marquis, 4.6L (my DD)
"My Chevy" 1992 Chevy Z71, 5.7L, 700R4 (Horse Hauler, Farm Truck, Cruiser)

"I'll keep my God, freedoms, constitution and my guns. Obama, you keep your change!" -Protesters Sign

"A free people ought not only to be armed and disciplined, but they should have sufficient arms and ammunition to maintain a status of independence from any who might attempt to abuse them, which would include their own government."  -- George Washington

Eroq

the axle tubes are mild steel, center section is cast iron... tubes i usually run 6013, 6010, 6011,7013 all work good, if you have to weld on the center section look for a rod with a high nickel content ( i think its nickel, been years since i've stick welded cast)

Crazymays77

also if u weld cast u should sweat it first. meaning u should take a torch and heat it up a little until you get the moisture away from where your welding and make sure you have the welder set right first or the welds will crack.



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